ESD Pro Solutions electrostatic discharge consulting services
Independent ESD Engineering & Consulting

ESD Consulting Services

Practical, standards-based solutions for electrostatic discharge control in modern manufacturing.

How ESD Pro Solutions Can Help

ESD control programs must work in the real manufacturing environment. Services are tailored to the organization's products, processes, risks, standards, and existing quality systems.

ESD Program Development & Consulting

Develop, improve, or expand an ESD control program based on the actual risks and requirements of the organization.

  • ESD program structure and implementation
  • Technical requirements and procedures
  • ESD control item selection
  • Process and equipment risk assessment
  • Program improvement and optimization

ANSI/ESD S20.20 Gap Analysis

Independent assessment of an existing ESD program against ANSI/ESD S20.20 requirements to identify gaps, risks, and opportunities for improvement.

  • Program documentation review
  • Technical requirement assessment
  • Compliance verification review
  • Findings and opportunities for improvement
  • Certification readiness assessment

ESD Program Audits & Assessments

Objective evaluation of ESD controls, documentation, personnel practices, equipment, materials, and verification activities.

  • Internal ESD program assessments
  • Manufacturing area evaluations
  • Supplier and facility assessments
  • Control effectiveness reviews
  • Corrective action follow-up

Compliance Verification & TR53 Audits

Technical review of ESD compliance verification activities and measurement practices, with particular emphasis on meaningful verification rather than simply completing checklists.

  • Compliance verification program review
  • ESD TR53-based audit support
  • Measurement methodology review
  • Instrumentation and test equipment evaluation
  • Verification record review

EPA Controls & ESD Control Areas

Evaluation and development of Electrostatic Protected Area controls for personnel, equipment, materials, insulators, and isolated conductors.

  • EPA design and implementation
  • Grounding and bonding strategies
  • Insulator and isolated conductor controls
  • Personnel grounding
  • Ionization and charge control

ESD Technical Investigations

Technical support when ESD-related failures, unexplained defects, or process concerns require structured engineering investigation.

  • ESD failure analysis
  • Root cause investigation
  • Charged device and process risk assessment
  • Equipment and material evaluation
  • Corrective action development

ANSI/ESD S20.20 Implementation

ANSI/ESD S20.20 provides the framework for establishing an ESD control program. Successful implementation requires more than installing ESD flooring, wrist straps, or signage. The program must connect technical controls, documented requirements, personnel training, compliance verification, and management responsibility.

ESD Pro Solutions can help organizations understand where they are today, identify what is missing, and develop a practical path toward a sustainable and auditable ESD control program.

Assess

Understand existing controls, processes, documentation, risks, and gaps.

Implement

Establish practical controls, procedures, training, and verification methods.

Sustain

Build verification, auditing, corrective action, and continuous improvement into the program.

Independent ESD Assessment

An independent technical perspective can identify issues that are difficult to see from inside an organization.

Program Review

Review the overall ESD control program, including its documented elements, technical requirements, responsibilities, training, and verification.

Technical Review

Evaluate whether ESD controls actually address the risks presented by products, processes, equipment, materials, and personnel.

Certification Readiness

Identify potential gaps and weaknesses before an organization enters the formal certification or surveillance audit process.

ESD Training Programs

Training should explain not only what the standard requires, but why the requirements exist and how they apply to the manufacturing environment.

Kevin has developed and delivered ESD training for engineering, manufacturing, quality, and management audiences, including programs covering ESD control program development, assessment, ionization, and footwear/flooring systems.

ESD Control Program Training

Practical understanding of ESD control program requirements and implementation.

ESD Program Assessment

Training for personnel responsible for evaluating and maintaining ESD program effectiveness.

Ionization

Understanding ionizer application, limitations, verification, and common implementation issues.

Footwear & Flooring

Practical understanding of personnel grounding through footwear/flooring systems and associated verification.

Standards & Technical Expertise

Services are informed by extensive experience with the development, interpretation, implementation, and assessment of electrostatics standards.

  • ANSI/ESD S20.20
  • IEC 61340-5-1
  • IEC 61340-5-2
  • IEC 61340-5-4
  • ESD TR53
  • IEC 61340-4-1
  • IEC 61340-4-3
  • IEC 61340-4-5
  • IEC 61340-4-6
  • IEC 61340-4-7
  • IEC 61340-4-8
  • IEC 61340-4-9

Let's Talk About Your ESD Challenge

Whether you need a gap analysis, program assessment, technical investigation, training, or help developing an ESD control strategy, ESD Pro Solutions can provide an independent, experienced perspective.

Contact ESD Pro Solutions